How to Crack Area Cutting and Repair



 

The first time we will show Problem 


This is a problem( Base Crack) 

Now we discuss how to cutting crack area

Cracking of plastic concrete Plastic shrinkage cracking-"Plastic shrinkage cracking occurs.when subjected to a very rapid loss of moisture caused by a combination of factors which include air and concrete temperatures, relative humidity, and wind velocity at the surface of the concrete.

 These factors can combine to cause high rates of surface evaporation in either hot or cold weather.” When moisture evaporates from the surface of freshly placed concrete faster than it is replaced by bleed water, the surface concrete shrinks. 

Due to the restraint provided by the concrete below the drying surface layer, tensile stresses develop in the weak, stiffening plastic concrete, resulting in shallow cracks of varying depth which velocity and sunshades to reduce the surface temperature is also helpful, and it is good practice to schedule flat work after the windbreaks have been erected. Settlement cracking - After initial placement, vibration, and finishing, concrete has a tendency to continue to consolidate.

During this period, the plastic concrete may be locally restrained by reinforcing steel, a prior concrete placement, or formwork. This local restraint may result in voids and/or cracks adjacent to the restraining element (Fig. 1.2). When associated with reinforcing steel, settlement cracking increases with increasing bar size, increasing slump, and decreasing cover (Dakhil et al. 1975). This is shown in Fig. 1.3 for a limited range of these variables.

The degree of settlement cracking may be intensified by insufficient vibration or by the use of leaking or highly flexible forms. Form design (ACI 347R) and vibration (and vibration), provision of a time interval between the placement of concrete in columns or deep beams and the placement of concrete in slabs and beams (ACI 309.2R), the use of the lowest possible slump, and an increase in concrete cover will reduce settlement cracking.



-Epoxy injection Cracks as narrow as 0.002 in. (0.05 mm) can be bonded by the injection of epoxy. The technique generally consists of establishing entry and venting ports at close intervals along the cracks, sealing the crack on exposed surfaces, and injecting the epoxy under pressure. The epoxy injection has been successfully used in the repair of cracks in buildings, bridges, dams, and other types of concrete structures (ACI 503R).

 However, unless the cause of the cracking has been corrected, it will probably recur near the original crack. If the cause of the cracks cannot be removed, then two options are available. One is to rout and seal the crack, thus treating it as a joint, or, establish a joint that will accommodate the movement and then inject the crack with epoxy or other suitable material. 

Epoxy materials used for structural repairs should conform to ASTM C 881 (Type IV). ACI 504R describes practices for sealing joints, including joint design, available materials, and methods of application. With the exception of certain moisture tolerant epoxies, this technique is not applicable if the cracks are actively leaking and cannot be dried out. Wet cracks can be injected using moisture tolerant materials, but contaminants in the cracks (including silt and water) can reduce the effectiveness of the epoxy to structurally repair the cracks.

The use of a low-modulus, flexible adhesive in a crack will not allow significant movement of the concrete structure. The effective modulus of elasticity of a flexible adhesive in a crack is substantially the same as that of a rigid adhesive (Adams et al. 1984) because of the thin layer of material and high lateral restraint imposed by the surrounding concrete. Epoxy injection requires a high degree of skill for satisfactory execution, and application of the technique may be limited by the ambient temperature. The general procedures involved in epoxy injection are as follows (ACI 503R):



This report is intended to serve as a tool in the process of crack evaluation and repair of concrete structures. The causes of cracks in concrete are summarized along with the principal procedures used for crack control. Both plastic and hardened concrete are considered. 

The importance of design, detailing, construction procedures, concrete proportioning, and material properties are discussed. The techniques and methodology for crack evaluation are described Both analytical and field requirements are discussed. The need to determine the causes of cracking as a necessary prerequisite to repair is emphasized. 

The selection of successful repair techniques should consider the causes of cracking, whether the cracks are active or dormant, and the need for repairs. Criteria for the selection of crack repair procedures are based on the desired outcome of the repairs. Twelve methods of crack repair are presented, including the techniques, advantages and disadvantages, and areas of application of each.



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